Entries in alpine designs bikes (2)

Monday
Jan312011

650b Custom Bike Project: Steel Kickback Two Speed

The next project will be a custom 650b wheel bike. 650b/27.5" wheels are proving to be a much better fit for riders in the 5' 8" - 6' 2" height range than the 29" wheel platform. The project is still shaping up but so far this is how it looks:

 

Rider Dimensions:

Inseam: 31.5" = 80 cm 
Torso: " =  cm
Arms: " =  cm
Shoulder: " = cm
Height: 5'-10" = 178 cm

Reccomended standover height = 82.55 cm

Reccomended saddle height = 70.65 cm

Reccomended effective top tube length = 

Best Fitting Bike Dimensions:

 

Frame: Custom,  Hand-built in USA, Double butted 

T/T: 

D/T:

S/T:

H/T:

C/S:

S/S:

Dropouts: Paragon horizontal

Braze Ons: Seat clamp, CB tab

Frame Color: Tequila

Decal Color:

Fork: Custom, Made in USA, Rigid

Blades:

Dropouts:

Steerer:

Crown Race:

A/C:

Dropout width:

Fork Color:

Wheels: Hand-built

Rims: 650b silver

Front Hub: Sturmey Archer HBT, High - polish silver

• Hub Shell Material - 6061 Aluminum
• Bearing Type - Sealed Cartridge x 2
• Axle Diameter - 9mm 
• Axle Length - 145mm
• Over Locknut Dimension - 100mm
• Spoke Holes - 32 H
• Pitch Circle Diameter - 61.5mm
• Center to Flange Right - 35.3mm
• Center to Flange Left - 35.3mm
• Flange Width - 71.5mm

• Spoke Compatibility - 13g or 14g

• Weight - 273.5g

Rear Hub: Sturmey Archer  S2C 2 speed kickback rr hub with Coaster rakeB, High polish silver

- Hub Shell Material - 6061 Aluminum
• Axle Diameter - 13/32” Slotted
• Axle Length - 162mm
• Over Locknut Dimension - 116mm
• Right Axle Protrusion Length - 23mm
• Left Axle Protrusion Length - 23mm
• Spoke Holes - 36
• Pitch Circle Diameter - 67mm
• Center to Flange Right - 26.9mm
• Center to Flange Left - 29.7mm
• Flange Width - 53mm
• Spoke Compatibility - 13g or 14g
• Sprocket Teeth - 13T through 22T

• Chain Line: 3/32” Dished  44.9mm

• Weight - 1400g

Gear Ratio

• Overall Range - 138%
• Gear 1 - 100% Direct Drive
• Gear 2 - 138% (+)38% (Gear 1 + 38%)

Spokes: Stainless steel, silver 

Nipples: Brass

Rimstrips: 

Tubes: 650b P/V

Tires: 650b

Brakes: Sturmey Archer coaster brake

Headset: Chris King, Sotto Voce, Silver

BB:  Silver

Crankset: Sturmey Archer FCS74 Series, polished silver, 175mm

• Number of Teeth - 44T
• Chainring Material - A5 Aluminum
• Removable Chainrings - Yes
• Crank Style - 4 Arm Spider A Crank
• Crank Arm Material - A356.2 Aluminum
• Crank Arm Length -  175mm
• Chainring Bolts & Nuts - SCM435 Chromoly
• Bolt Circle Diameter - 104mm
• Chainguard Outer - A5 Aluminum
• Chainguard Inner - Hi-Tensile Steel
• Suggested Bottom Bracket - Sunrace BBS15 or BBS20
• Spindle Length - (D) 110mm
• Chain Line - 45mm

• Total Weight - 610g (175mm)

Pedals: TBD

Chain: Silver

Handlebar: On One Mary Bar, silver

Stem: Nitto

Grips: Brooks leather

Seatpost: Nitto

Saddle: Brooks Swift

Length: 272mm

Width: 150mm

Height:72mm

Weight: 510g

Frame: Chromium Plated Steel

Pedals: TBD

Much more to come..... please check back and follow the design and build of another custom cycle from Alpine Designs.

 

 

Tuesday
Feb102009

Welcome to AD BIKES Design / Build / Ride Blog


Hi my name is Toby. I am the owner and designer at Alpine Designs Bikes. This blog is designed to feature images and describe steps throughout the frame design and building process. I will also post stories and pictures about re-conditioned, repaired and modified bikes that myself or my crew have done. There has to be some epic ride reports thrown in too.

Both consumers wishing to see some detailed work and DIY bike builders will most likely get a kick out of the content to be listed at this site. I have been a bike shop owner, mechanic, designer and builder since 1992/93. For many years I slept on the floor of my shop and literally lived, eat and breathed bike riding, racing and building. My company, Alpine Designs, has built over 3,000 bikes and we have sold many other brands and still currently sell the KONA brand. I hope that viewers and followers of this blog enjoy the work projects showcased here.

 

A few samples of stories to come...

 

DESIGNING, BUILDING AND BRAZING A WISHBONE AND A FORK



&

 

 

DESIGNING, BUILDING AND PAINTING FILLET BRAZED FRAMES

 

&

DESIGNING, BUILDING AND PAINTING TIG WELDED FRAMES

&

A TOUR OF THE FRAME SHOP AND BUILDER PROFILES


&

CUSTOM BIKE PROFILES


&

EPIC RIDE REPORTS